Slurry Process Equipment for Recon Tobacco
Precise Automated Proportioning: Ensures accurate ingredient mixing in powder and slurry preparation. Unique Drying System: The low-temperature & steam technology guarantees high-quality sheets. Double-Layer Design: Integrated drying and rolling section reduces costs and labor effort. Optimized Sheet Properties: High tensile strength, superior folding strength and enhanced water resistance. Dual-Purpose Capability: Produces both traditional and HNB-specific tobacco sheets.
Roller Pressed(Extrusion) Recon - For HNB and traditional cigarettes
Upgraded Material Pretreatment: Clumping-free powder and consistent feeding. Mixed and Continuous Drying: Replaces original separate drying model to reduce waste. Precise Dosing System: With separate storage and dosing deviation <1%. Multi-Purification: Improves workshop environment and ensures purity. Smart Silos: Simultaneous cooperation of two silos. (one mixes while the other discharges) Dry Fiber Addition: Increases sheet strength by 100-200% with over 95% utilization. Advanced Mixing & Rolling: Achieves moisture deviation <1% and adopts kneading-like rolling . Dual Servo Drives Rolling: 4-6 rolling passes, making sheets thickness more uniform. Tailored Drying: IR & steam drying for traditional sheets; double-layer low temperature drying for HNB sheets.
Paper Making Recon - For traditional cigarettes
A more traditional and large scale approach would be paper making method. Such recon production method usually starts at capacity of 2000kg/hr, making it the largest in scale. However, with over 98% of water content in its slurrys, this method is very energy consuming
Stem Expansion Equipment
Improved Physical Properties: Microwave radiation rapidly expands stem fibers, forming a porous structure, which significantly increases its filling power and absorbency in stem-based products. Superior Sensory Quality: The rapid heating induces the Maillard reaction which lowers woody smell and releases distinct aromatic compounds then better meet cigarette sensory quality requirements. Cut Expanded Stems: Expanded stems compressed into flakes are cut into thin strips and, when dried, re-expand to match traditional cut stem size.
Capsule Comprehensive Tester
The Capsule Comprehensive Tester is a state-of-the-art instrument developed by our company, building upon decades of expertise in manufacturing equipment for tobacco capsules. Designed to optimize production processes and enhance product quality, this advanced tester offers automated measurement of key parameters including rupture strength, deformation, initial diameter, and elasticity index. It significantly elevates testing capabilities for capsules and represents a cutting-edge solution for quality assurance in the tobacco industry. With its high degree of automation, user-friendly operation, low failure rate, and exceptional measurement accuracy, the tester is suitable for operators of all experience levels.
Capsule
Capsules are also available for purchase.
Hydraulic Rod Maker
The equipment comprises a hopper, spiral feeder, dust-suppression hydraulic cylinder, constant power variable displacement pump, hydraulic power unit, water-cooling system, oil-cooling system, and electrical control cabinet. Operating Principle: A constant power variable displacement pump drives the dust-suppression hydraulic cylinder to achieve a reciprocating hammering motion. Key Advantages: Utilizing hydraulic transmission, this system boasts minimal wear, low noise, reduced vibration, high reliability, and extended service duration, making it ideal for continuous long-term operation.
Cigarette Storing and Transferring Equipment
With a buffer capacity of 160,000 sticks (standard cigarette, Φ8mm) or 320,000 sticks (slim cigarette, Φ5.4mm). Implements a FIFO (First-In-First-Out) storing way, enabling better quality tracking and tracing in box and packaging production It provides buffer storage for at least 10 minutes production output on a rate of 16,000 sticks/minute. This system is also applicable for filter rod buffering and conveying.
Tobacco Packs Storing and Transferring Equipment
Enhances the operation efficiency and maximize non-stopping production Implements a FIFO (First-In-First-Out) storing way Enables better quality tracking and tracing in box and packaging production With capacity to store 5-minute output (up to 4,000 packs at 800 packs per minute)
Threshing and Redrying Production Line
Tipping and Bundle Opening---segmenting tied tobacco Primary Conditioning Cylinder---elevating material temperature and moisture Debris Screening Cylinder---removing small impurities Secondary Conditioning Cylinder---increasing temperature and moisture Thresher---separating lamina from stems Winnowing Separator---classifying lamina and stems Lamina Redryer---redrying tobacco lamina Pre-presser---pre-compacting for bale packing
Visual Capsule Inspector
Ultra-High-Speed Inspection: Handles 800,000 capsules per hour, perfect for large scale production lines. Deep Learning-Powered: Learns to spot defects automatically and gets smarter for continuously improving accuracy. Full-stack independent R&D: Full control from algorithms to rejection mechanisms, guaranteeing customization and technology ownership. High-Stability Design: Patented dual-ring independent drive plus industrial color cameras with fixed-focus optics—built to withstand demanding tobacco production environments.
Primary Processing Production Line
Cutting Machines capable of producing up to 4000kg/hr
Nicotine Extraction Systems
Two sets of equipment: Nicotine Extraction Equipment and Nicotine Purification Equipment Employs three-stage continuous counter-current extraction technology with purity >40% Utilizes vacuum distillation technology with purity >99.5% Petroleum ether is used as the solvent, which is reusable with over 99% recovery
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